Isisombululo soMveliso weGear echanekileyo nesebenzayo-iGear Hobbing

Yintoni i-gear hobbing kunye nokubaluleka kwayo ekwenzeni izixhobo

I-Gear hobbing yinkqubo yokwenziwa kweegiya esebenzisa oomatshini abakhethekileyo kunye nezixhobo zokusika amazinyo egiya. Xa kuthelekiswa nezinye iindlela zokwenziwa kweegiya, i-hobbing yegiya iyasebenza kakhulu, ichanekile, kwaye iyabiza.

Kwimveliso yezixhobo, ukuchaneka kunye nomgangatho wezixhobo zibalulekile. Ukuhonjiswa kwegiya kunokuvelisa ukuchaneka okuphezulu, ingxolo ephantsi, kunye nezixhobo ezikumgangatho ophezulu. Ngenxa yokuba i-hobbing yegiya isika amazinyo egiya ngokoyilo oluchanekileyo lwegiya, inokwenza amazinyo egiya achaneke ngakumbi kwaye azinze xa kuthelekiswa nezinye iindlela.

Kwi-Jinwang Hardware, sinikezela iinkonzo hobbing izixhobo kwaye sibe neyethu imveliso yezixhobo ezizimeleyo kunye neworkshop yokuvelisa kunye nomlinganiselo wegiya olawulwa ngamaqondo obushushu kunye nelebhu yokuhlola. Iqela lethu lineminyaka engaphezu kwe-15 yamava ekwenziweni kweegiya, ligxile ekusikeni okuchanekileyo izixhobo zombane iishafti, izixhobo zokuhambisa iimoto, izixhobo zempompo zehydraulic, kunye nokuninzi. Cofa apha ukujonga iimveliso zethu zokuhombisa izixhobo !!!

Isebenza njani iGear Hobbing: Isishwankathelo esifutshane

Ukubhobhoza kwegiya kubandakanya ukusebenzisa isixhobo esikhethekileyo sokusika, isitovu segiya, kunye nomatshini wokuhombisa izixhobo. Inkqubo yokuhombisa igiya iqala ngokukhetha isitovu sesixhobo esifanelekileyo kunye nesixhobo sokusebenza kunye nokuzilungelelanisa kumatshini wokucoca. Ukusika ioyile kuthambisa isitovu segiya kunye nesixhobo sokusebenza ukunciphisa ukungqubana kunye nokuveliswa kobushushu ngexesha lokusika. I-hob yegiya ijikeleza ngesantya esithile kwaye idlisa kwindawo yokusebenza ngesantya esimiselweyo, ivelisa izinyo legiya elitsha ngenguqu nganye. Inkqubo iyaqhubeka de onke amazinyo egiya asikwe ukuya kwimilo oyifunayo kunye nobukhulu. Emva kokusikwa kwamazinyo egiya, i-workpiece ihlolwe ukuchaneka kunye nomgangatho. I-hobbing yegiya isebenza kakhulu kwaye inokuvelisa ngokukhawuleza izixa ezikhulu zegiya ngelixa igcina ukuchaneka okuphezulu kunye nomgangatho.

Imisebenzi yeGear Hobs kunye neCutters kwiNkqubo yokuHobha iGear

Iihob zegiya kunye nezisiki zehob zegiya zidlala indima ebalulekileyo ekuhombiseni izixhobo. Iihobhu zegiya zizixhobo zokusika ezikhethekileyo ezinemiphetho yokusika i-helical ehambelana namazinyo egiya aza kusikwa. Iigear hob cutters ngamazinyo ehob yegiya ngokwayo.

I-hob ye-gear ifakwe kumatshini wokucoca, obambe indawo yokusebenza kwindawo ngelixa i-hob ye-gear ijikeleza kwaye inqumle kwi-workpiece ukuvelisa amazinyo egiya. Isitovu segiya yenzelwe ukusika iprofayile yezinyo legiya echanekileyo, kwaye imiphetho yayo yokusika i-helical iyenza ikwazi ukuvelisa amazinyo amaninzi ngohlaziyo ngalunye.

Umsiki wehob wegiya ngumphetho wokusika odibana nomsebenzi. Ukusebenzisa isisiki esichanekileyo se-hob hob kwiprofayile yezinyo legiya efunekayo kubalulekile, njengoko ukusebenzisa isisiki esingachanekanga kunokukhokelela kumazinyo egiya angachanekanga okanye akumgangatho ophantsi. Imilo kunye nemilinganiselo yesisiki se-hob yegiya ziyilwe ngononophelo ukwenza iprofayile yezinyo legiya efunekayo. Ngokuqhelekileyo zenziwe ngentsimbi yesantya esiphezulu okanye i-carbide ukuze zimelane nemikhosi yokusika kwaye zigcine umda wazo wokusika ixesha elide.

I-Advantes of Hobbing for Precise Gear Cutting xa kuthelekiswa nezinye iindlela   

Izibonelelo zokuhombisa izixhobo:

• ukuchaneka: Ukusikwa kwegiya yindlela echanekileyo yokusika igiya evelisa iigiya ezineprofayile ezichanekileyo zamazinyo kunye nezithuba ezifanelekileyo kunye nokulungelelaniswa. Oku kwenza i-gear hobbing ilungele usetyenziso olufuna ukuchaneka okuphezulu kunye namanqanaba okuphinda-phinda.
• Ukusebenza kakuhle: I-gear hobbing yindlela ekhawulezayo nesebenzayo yokusika igiya enokuvelisa iigiya ngokukhawuleza nangokuchanekileyo. Oku kwenza i-gear hobbing ilungele usetyenziso lwexabiso eliphezulu.
• Ukungafani: I-gear hobbing yindlela eguquguqukayo yokusika igiya enokuvelisa iindidi ezahlukeneyo zegiya kunye nobukhulu. Oku kwenza ukuba i-hobbing yegiya ilungele usetyenziso oluninzi, ukusuka kwiigiya ezincinci ezisetyenziswa kwiiwotshi ukuya kwiigiya ezinkulu ezisetyenziswa koomatshini abanzima.
• Ukusebenza kweendleko: Izixhobo zokuhombisa yindlela eyongayo yokusika igiya enokuvelisa izixhobo ezikumgangatho ophezulu ngexabiso eliphantsi. Oku kwenza ukuba i-hobbing yegiya ibe yindlela enomtsalane kubavelisi abajonge ukulungelelanisa umgangatho kunye neendleko kwiinkqubo zabo zokuvelisa izixhobo.

Ezinye iindlela:

• Ukubunjwa kweegiya: Ukubunjwa kwegiya yindlela yokusika igiya ebandakanya ukusebenzisa isixhobo sokusika esiphindaphindayo ukusika amazinyo esixhobo. Ngokungafaniyo ne-gear hobbing, esebenzisa isixhobo sokusika esijikelezayo, ukubunjwa kwegiya kufuna ukuba i-workpiece ibanjwe kwaye ihanjiswe ngasemva-na-phambili. Ukubhobhoza kwegiya kudla ngokukhawuleza kwaye kusebenza ngakumbi kunokwakheka kwegiya, kodwa ukubunjwa kwegiya kunokukhethwa kwiintlobo ezithile zegiya kunye nobukhulu.
• Ukugaya izixhobo: Ukugaya igiya yindlela yokusika esebenzisa isisiki sokusika ukusika amazinyo esixhobo kwindawo yokusebenza. Ukugaya igiya ngokuqhelekileyo kuyacotha kunehobhi yegiya, kwaye amazinyo egiya anesiphumo anokufuna ukuba achaneke ngakumbi. Nangona kunjalo, ukugaya izixhobo kunokusetyenziselwa ukuvelisa uluhlu olubanzi lweentlobo zegiya kunye nobukhulu.
• Ukugaya kweGiya: Ukusila igiya yindlela yokusika esebenzisa ivili lokusila ukususa imathiriyeli nokubumba amazinyo egiya. Ukucola igiya ngokuqhelekileyo kuyacotha kunehobhi yegiya, kwaye iigiya ezisisiphumo zinokuba nesiphelo esigudileyo somphezulu. Nangona kunjalo, ukucola igiya kubiza kakhulu kunehobhi yegiya kwaye kunokugcinelwa usetyenziso oluchanekileyo.

Amashishini asebenzisa iGear Hobbing kunye neentlobo zeeGear eziveliswayo

I-Gear hobbing yinkqubo yokwenziwa kwezixhobo ezisetyenziswa ngokubanzi esetyenziswa kumashishini ahlukeneyo, kuquka:

• Automotive: I-gear hobbing isetyenziswa kakhulu kwishishini leemoto ukuvelisa izixhobo ezisetyenziselwa ukuhanjiswa, ukwahlula, kunye namanye amacandelo e-drivetrain.
• I-Aerospace: Izixhobo zokuhombisa zisetyenziswa kwishishini le-aerospace ukuvelisa izixhobo ezisetyenziswa kwiinjini zenqwelomoya, izixhobo zokumisa, kunye nezinye izinto.
• Oomatshini bemizi-mveliso: Izixhobo zokuhombisa zisetyenziselwa ukuvelisa iigiya ezisetyenziswa koomatshini bemizi-mveliso, njengeempompo, iicompressors, kunye nee turbines.
• Impahla zomthengi: Izixhobo zokuhombisa zisetyenziselwa ukuvelisa izixhobo ezisetyenziswa kwiimpahla zabathengi ezifana newotshi, iikhamera, kunye nezixhobo zombane.

Iintlobo zeegiya ezinokuthi ziveliswe ngokusebenzisa i-gear hobbing:

• Giya zokukhuthaza: Iigiya ze-Spur ziyi-cylindrical gears enamazinyo athe tye ahambelana ne-axis yokujikeleza. Iigiya ze-Spur lolona hlobo luxhaphakileyo lwezixhobo eziveliswa ngokusebenzisa i-hobbing gear.
• Iigiya ezincedisayo: Iigiya ze-Helical zinamazinyo asikwe kwi-engile ukuya kwi-axis yokujikeleza, okukhokelela ekusebenzeni okugudileyo kunye nokuzola kunezixhobo ze-spur.
• Amagiya Wotho: Iigiya zeBevel zinamazinyo asikwe kwindawo emile okwekhowuni kunesilinda, ezivumela ukuba zidlulise amandla phakathi kweeshafti ezingahambelaniyo.
• Izixhobo zeentshulube: Izixhobo zeentshulube zisetyenziswa xa umlinganiselo omkhulu wokunciphisa ufuneka, njengakwimeko yokunciphisa isantya. Igiya yeentshulube luhlobo lwesixhobo esinemilo enjenge-screw edibanisa igiya enamazinyo athe ngqo.
• Izixhobo zangaphakathi: Iigiya zangaphakathi zinamazinyo ngaphakathi kwi-cylinder kunangaphandle. Ezi zixhobo zisetyenziselwa ukusetyenziswa apho igiya kufuneka ibe ngaphakathi kwendawo enomngxuma.

Igiya hobbing kwilathe: inkqubo, izibonelelo, kunye nemida

I-lathe ijikeleza i-workpiece ngelixa i-hobbing tool isika kwizinto eziphathekayo ukudala amazinyo egiya. Inzuzo yokusebenzisa i-lathe kwi-hobbing gear kukuba ivumela ukuguquguquka okukhulu kunye nokwenza ngokwezifiso xa kuthelekiswa nabanye oomatshini bokubhobhoza begiya. Nangona kunjalo, i-gear hobbing kwi-lathe ikwanemida ethile, efana namazinga emveliso acothayo kunye nemfuno yabaqhubi abanezakhono eziphezulu.

Inkqubo yokukhwela igiya kwilathe ibandakanya la manyathelo alandelayo:

1. Ukulungiswa komcwecwe ongenanto: Umsebenzi ongenanto ukhethwa kwaye ulungiswe ngokweenkcukacha zesixhobo esiza kuveliswa.
2. Ukuxhoma i-workpiece: I-workpiece engenanto ifakwe kwi-lathe kwaye ikhuselekile.
3. Ukuseta isixhobo hobbing: Isixhobo se-hobbing sikhethwe ngokwemigaqo yegiya.
4. Ukuseta kwasekuqaleni: Umsebenzisi ubeka i-lathe kwisantya esichanekileyo kunye nokutya kwesixhobo sokubhoboza.
5. Ukusika amazinyo: Isixhobo se-hobbing singeniswa kunye ne-workpiece engenanto, kwaye amazinyo anqunywe kwizinto eziphathekayo.
6. Ukugqiba: Emva kokuba amazinyo esikiwe, i-gear ihlolwe, kwaye nayiphi na imisebenzi yokugqiba efunekayo iyenziwa ukuze kuqinisekiswe ukufaneleka kunye nokusebenza okuchanekileyo.

Lilonke, ukukhwela igiya kwilathe yinkqubo eguquguqukayo kwaye inokwenziwa ngokwezifiso inokuvelisa iindidi ezininzi zeegiya. Nangona kunjalo, isenokungasebenzi njengezinye iindlela zokuhombisa izixhobo.

Iintlobo zeCNC Gear Hobbing Machines

Oomatshini bokubhobhoza begiya be-CNC babonelela ngeengenelo ezininzi ngaphezulu koomatshini bokuhlamba bezixhobo zemveli. Olunye lolona ncedo luphambili lokusebenzisa oomatshini bokukhwela begiya be-CNC kukuba babonelela ngokuchaneka okukhulu kunye nokungaguquguquki kwimveliso yegiya. Oomatshini bokubhobhoza begiya be-CNC nabo banikezela nge-automation eyandisiweyo, enokuphucula amazinga emveliso kunye nokunciphisa imfuno yomsebenzi wezandla. Ukongeza, oomatshini bokubhobhoza begiya be-CNC bahlala beneempawu eziphambili kunye nesoftware enokuphucula ukusebenza kakuhle kunye nokunciphisa iimpazamo.

Kukho iintlobo ezininzi zoomatshini bokukhwela begiya be-CNC, nganye inobuchule obukhethekileyo kunye namandla.

Nazi izibonelo ezimbalwa:

1. Horizontal CNC gear hobbing machine: Olu hlobo lomatshini 6 lunokuvelisa uluhlu olubanzi lwezixhobo, kuquka zikhuphe iigear, izixhobo ze-helical, kunye Izixhobo zentshulube. Ihlala isetyenziselwa ukuvelisa umthamo ophezulu kwaye inokuvelisa iigiya ezinomgangatho ophezulu wokuchaneka.
2. Umatshini wokuhombisa wegiya we-CNC othe nkqo: Olu hlobo lomatshini luqhele ukusetyenziselwa imveliso yeegiya ezinkulu, ezifana nezo zisetyenziswa koomatshini abanzima okanye iiinjini zomoya. Iyakwazi ukuvelisa iigiya ezinkulu ezinomgangatho ophezulu wokuchaneka.
3. 5-axis CNC umatshini hobbing gear: Olu hlobo lomatshini lunokuvelisa iigiya ezinzima ezineezembe ezininzi. Ihlala isetyenziselwa ukuchaneka okuphezulu kunye nemveliso yegiya yesiko.
4. CNC izixhobo hobbing lathe: Olu hlobo lomatshini ludibanisa amandla e-lathe kunye nokuchaneka kwe-CNC gear hobbing. Ihlala isetyenziselwa ukuveliswa kwegiya yesiko kunye nomthamo ophantsi.

Recap yenkqubo hobbing gear

Isixhobo sokwenza iigiya yinkqubo yokwenziwa kwezixhobo ebandakanya ukusebenzisa isitovu segiya kunye nesisiki sesixhobo sokusika ukwenza amazinyo egiya kwigiya engenanto. I-hob kunye ne-cutter ijikeleza ngesantya esiphezulu ngelixa i-gear engenanto ifakwe kumatshini, idala amazinyo achanekileyo kunye afanayo.

Ngakolunye uhlangothi, inika umgangatho ophezulu wokuchaneka kunye nokuhambelana okunzima ukufezekisa ngezinye iindlela zokusika izixhobo. Ukukwazi ukuvelisa iigiya ezinomgangatho ophezulu wokuchaneka kunye nokufana kubalulekile kumashishini amaninzi, njengeemoto, i-aerospace, kunye noomatshini bemizi-mveliso. I-gear hobbing ikwabonelela ngokuguquguquka ukuvelisa iintlobo ezahlukeneyo zegiya, iyenza ibe yinkqubo eguquguqukayo nesetyenziswa ngokubanzi kwimveliso yegiya. Ngaphandle kwegiya hobbing, kuya kuba nzima ngakumbi kwaye kudle ixesha ukuvelisa iigiya ezikumgangatho ophezulu ezihlangabezana neemfuno ezingqongqo zamashishini ahlukeneyo. Ke ngoko, i-gear hobbing ibalulekile ekuqinisekiseni ukuthembeka kweenkqubo ezininzi zoomatshini, ukuqina, kunye nokusebenza.