Isixazululo Sokwenza Igiya Elinembile Nephumelelayo-Ukuhoxisa Kwegiya

Iyini i-gear hobbing nokubaluleka kwayo ekwenziweni kwamagiya

I-Gear hobbing iyinqubo yokukhiqiza igiya esebenzisa imishini ekhethekile namathuluzi ukusika amazinyo amagiya. Uma kuqhathaniswa nezinye izindlela zokukhiqiza amagiya, ukufakwa kwegiya kusebenza kahle kakhulu, kunembe, futhi kuyabiza.

Ekwenziweni kwamagiya, ukunemba kanye nekhwalithi yamagiya kubalulekile. I-gear hobbing ingakhiqiza ukunemba okuphezulu, umsindo ophansi, kanye negiya lekhwalithi ephezulu. Ngenxa yokuthi i-gear hobbing isika amazinyo egiya ngokuya ngomklamo onembile wegiya, ingenza amazinyo egiya anembe kakhulu futhi azinze uma kuqhathaniswa nezinye izindlela.

Kwa-Jinwang Hardware, sinikeza amasevisi hobbing gear futhi sibe neshabhu lethu elizimele lokukhiqiza amagiya kanye nokukhiqiza kanye nelebhu yokulinganisa igiya elawulwa izinga lokushisa kanye nelabhorethri yokuhlola. Ithimba lethu lineminyaka engaphezu kwengu-15 yesipiliyoni sokukhiqiza amagiya, elisebenza ngokunemba ukusika amagiya izinsimbi zamathuluzi kagesi, amagiya okuhambisa izimoto, amagiya wepompo we-hydraulic, futhi nokuningi. Chofoza lapha ukubuka imikhiqizo yethu ye-hobbing gear !!!

Isebenza kanjani i-Gear Hobbing: Ukubukeza Okufushane

Ukushayela amagiya kubandakanya ukusebenzisa ithuluzi lokusika elikhethekile, ihobhu yegiya, nomshini wokuhombisa amagiya. Inqubo yokuhombisa igiya iqala ngokukhetha i-hob yegiya efanele kanye nocezu lokusebenza bese iqondanisa emshinini wokuhobha. Uwoyela wokusika ugcoba i-hob yegiya kanye nendawo yokusebenza ukuze kuncishiswe ukungqubuzana nokukhiqiza ukushisa ngesikhathi sokusika. I-hob yegiya izungeza ngesivinini esithile futhi iphakele endaweni yokusebenza ngenani elinqunywe kusengaphambili, ikhiqiza izinyo legiya elisha ngokuphenduka ngakunye. Inqubo iyaqhubeka kuze kube yilapho wonke amazinyo egiya asikwa abe yisimo nosayizi oyifunayo. Ngemva kokusikwa kwamazinyo egiya, i-workpiece ihlolwa ukuze kutholakale ukunemba kanye nekhwalithi. I-Gear hobbing isebenza kahle kakhulu futhi ingakhiqiza ngokushesha inani elikhulu lamagiya kuyilapho igcina ukunemba okuphezulu kanye nekhwalithi.

Imisebenzi Yamagiya Hobs kanye Nezisiki Kunqubo Yokuhombisa Amagiya

Izinsimbi zamagiya nezinqamuleli zegiya zidlala indima ebalulekile ekuhobheni amagiya. Amagiya hobs angamathuluzi okusika akhethekile anemiphetho yokusika ye-helical ehambisana namazinyo egiya azosikwa. Abasiki begiya bamazinyo ehobhu yegiya uqobo.

I-hob yegiya ifakwe emshinini wokubhoboza, obamba ucezu lokusebenza endaweni ngenkathi i-hob yegiya izungeza futhi isike endaweni yokusebenza ukuze ikhiqize amazinyo egiya. I-hob yegiya yakhelwe ukusika iphrofayili yezinyo legiya elinembayo, futhi imiphetho yayo yokusika i-helical iyenza ikwazi ukukhiqiza amazinyo amaningi ngokuzungeza ngakunye.

I-gear hob cutter iwunqenqema lokusika oluthinta ucezu lokusebenza. Ukusebenzisa i-gear hob cutter efanele yephrofayili yamazinyo egiya oyifunayo kubalulekile, njengoba ukusebenzisa isisiki esingalungile kungase kubangele amazinyo egiya angalungile noma asezingeni eliphansi. Umumo nobukhulu besisiki segiya le-hob yakhelwe ngokucophelela ukuze kwakhiwe iphrofayili yezinyo legiya elifunekayo. Ngokuvamile zenziwa ngensimbi enesivinini esikhulu noma i-carbide ukuze zimelane namandla okusika futhi zigcine umkhawulo wazo wokusika isikhathi eside.

Izinzuzo Zokuhogela Ngokuqondile Ukusika Kwegiya Uma Kuqhathaniswa Nezinye Izindlela   

Izinzuzo ze-gear hobbing:

• Ukunemba: I-gear hobbing iyindlela enembe kakhulu yokusika ekhiqiza amagiya anamaphrofayili amazinyo aqondile kanye nokukhala nokuhleleka okufanele. Lokhu kwenza i-gear hobbing ilungele izinhlelo zokusebenza ezidinga ukunemba okuphezulu namazinga okuphindaphinda.
• Ukuphumelela: I-gear hobbing iyindlela esheshayo nephumelelayo yokusika igiya ekwazi ukukhiqiza amagiya ngokushesha nangendlela efanele. Lokhu kwenza i-gear hobbing ifaneleke ezinhlelweni zokukhiqiza zevolumu ephezulu.
• yizinhlobonhlobo: I-Gear hobbing iyindlela eguquguqukayo yokusika engakhiqiza izinhlobo ezahlukene zamagiya nosayizi. Lokhu kwenza ukuhobha amagiya kulungele ukusetshenziswa kwezinto eziningi, kusukela kumagiya amancane asetshenziswa emawashini kuya kumagiya amakhulu asetshenziswa emishinini esindayo.
• Izindleko-ukusebenza: I-Gear hobbing iyindlela engabizi kakhulu yokusika igiya engakhiqiza igiya eliphezulu elishibhile. Lokhu kwenza ukubamba amagiya kube inketho ekhangayo kubakhiqizi abafuna ukulinganisa ikhwalithi nezindleko ezinqubweni zabo zokukhiqiza amagiya.

Ezinye izindlela:

• Ukubunjwa kwegiya: Ukubunjwa kwegiya kuyindlela yokusika igiya ehlanganisa ukusebenzisa ithuluzi lokusika eliphindaphindayo ukusika amazinyo egiya. Ngokungafani ne-hobbing yegiya, esebenzisa ithuluzi lokusika elizungezayo, ukubunjwa kwegiya kudinga ucezu lokusebenza ukuthi lubanjwe endaweni futhi luyiswe emuva naphambili. Igiya hobbing ngokuvamile kuyashesha futhi kusebenza kahle kakhulu kunokuma kwegiya, kodwa ukubunjwa kwegiya kungase kuncanyelwa ezinhlotsheni zegiya nosayizi abathile.
• Ukugaya amagiya: Ukugaya amagiya kuyindlela yokusika esebenzisa i-milling cutter ukusika amazinyo egiya endaweni yokusebenza. Ukugaya amagiya ngokuvamile kuhamba kancane kune-hobbing yegiya, futhi amazinyo egiya angumphumela angase adinge ukuthi anembe kakhudlwana. Kodwa-ke, ukugaya amagiya kungasetshenziswa ukukhiqiza uhla olubanzi lwezinhlobo zamagiya nosayizi.
• Ukugaya igiya: Ukugaya igiya kuyindlela yokusika esebenzisa isondo lokugaya ukuze kukhishwe izinto futhi kulolonge amazinyo egiya. Ukugaya amagiya ngokuvamile kuhamba kancane kune-hobbing yegiya, futhi amagiya angumphumela angase abe nesiphetho esibushelelezi. Kodwa-ke, ukugaya amagiya ngokuvamile kubiza kakhulu kunokuhombisa amagiya futhi kungase kubekelwe izinhlelo zokusebenza ezinemba okuphezulu.

Izimboni Ezisebenzisa Igiya Hobbing kanye Nezinhlobo Zamagiya Akhiqiziwe

I-Gear hobbing inqubo yokukhiqiza amagiya esetshenziswa kabanzi esetshenziswa ezimbonini ezahlukahlukene, kufaka phakathi:

• Izithuthi: Ukushiswa kwamagiya kusetshenziswa kakhulu embonini yezimoto ukuze kukhiqizwe amagiya asetshenziswa ekuthuthweni, kokuhluka, nakwezinye izingxenye ze-drivetrain.
• I-Aerospace: Igiya hobbing isetshenziswa embonini ye-aerospace ukukhiqiza amagiya asetshenziswa ezinjinini zezindiza, igiya lokuhlala, nezinye izingxenye.
• Imishini yezimboni: I-gear hobbing isetshenziswa ekukhiqizeni amagiya asetshenziswa emishinini yezimboni, njengamaphampu, ama-compressor, nama-turbines.
• Izimpahla zabathengi: I-gear hobbing isetshenziswa ekukhiqizeni amagiya asetshenziswa ezimpahleni zabathengi njengamawashi, amakhamera, namathuluzi kagesi.

Izinhlobo zamagiya angakhiqizwa ngokusebenzisa i-gear hobbing:

• Spur amagiya: Amagiya e-Spur angamagiya ayisilinda anamazinyo aqondile ahambisana ne-eksisi yokuzungezisa. Amagiya e-Spur awuhlobo olujwayeleke kakhulu lwegiya elikhiqizwa nge-hob hob.
• Amagiya asizayo: Amagiya e-Helical anamazinyo asikwa nge-engeli ku-eksisi yokuzungezisa, okuholela ekusebenzeni okushelelayo nokuthule kunamagiya e-spur.
• Amagiya wentsimbi: Amagiya e-Bevel anamazinyo asikwe endaweni emise okwekhoni kunesilinda, okuwavumela ukuthi adlulisele amandla phakathi kwamashafti angahambelani.
• Amagiya ezikelemu: Amagiya wezikelemu asetshenziswa uma kudingeka isilinganiso esikhulu sokunciphisa, njengasendaweni yesinciphisi isivinini. Igiya lezikelemu wuhlobo lwegiya elinomumo ofana nesikulufu elihlangana negiya elinamazinyo aqondile.
• Amagiya angaphakathi: Amagiya angaphakathi anamazinyo ngaphakathi kusilinda kunangaphandle. Lawa magiya asetshenziswa ezindaweni lapho igiya lidinga ukuba ngaphakathi kwesikhala esingenalutho.

Igiya hobbing ku-lathe: inqubo, izinzuzo, kanye nemikhawulo

I-lathe izungezisa ucezu lokusebenza ngenkathi ithuluzi lokubhoboza lisika into yokwakha amazinyo egiya. Inzuzo yokusebenzisa i-lathe ye-hobbing gear ukuthi ivumela ukuguquguquka okukhulu nokwenza ngokwezifiso uma kuqhathaniswa neminye imishini yokudonsa amagiya. Kodwa-ke, ukushaya amagiya ku-lathe nakho kunemikhawulo ethile, njengezinga lokukhiqiza elihamba kancane kanye nesidingo sabasebenzisi abanamakhono aphezulu.

Inqubo yokufaka amagiya ku-lathe ngokuvamile ihlanganisa lezi zinyathelo ezilandelayo:

1. Ukulungiswa kwe-workpiece engenalutho: I-workpiece engenalutho ikhethiwe futhi ilungiswe ngokuya ngemininingwane yegiya elizokhiqizwa.
2. Ukufaka i-workpiece: I-workpiece engenalutho ifakwe ku-lathe futhi ivikelekile.
3. Ukusetha ithuluzi hobbing: Ithuluzi le-hobbing likhethwa ngokuya ngemininingwane yegiya.
4. Ukusetha kokuqala: Umsebenzisi usetha i-lathe kwisivinini esilungile kanye nokuphakelayo kwethuluzi lokudlala.
5. Ukusika amazinyo: Ithuluzi le-hobbing lihlanganiswa ne-workpiece engenalutho, futhi amazinyo anqunywe kumpahla.
6. Ukuqeda: Uma amazinyo esesikiwe, igiya liyahlolwa, futhi noma yimiphi imisebenzi yokuqedela edingekayo iyenziwa ukuze kuqinisekiswe ukulingana nokusebenza okufanele.

Sekukonke, ukushaya amagiya ku-lathe kuyinqubo eguquguqukayo futhi eyenzeka ngokwezifiso engakhiqiza amagiya anhlobonhlobo. Kodwa-ke, kungenzeka ingasebenzi kahle njengezinye izindlela zokusebenzisa amagiya.

Izinhlobo ze-CNC Gear Hobbing Machines

Imishini yokuhobha igiya ye-CNC inikela ngezinzuzo ezimbalwa kunemishini yokuhobha yegiya evamile. Enye yezinzuzo ezinkulu zokusebenzisa imishini yokudonsa igiya ye-CNC ukuthi ihlinzeka ngokunemba okukhulu nokungaguquguquki ekukhiqizeni amagiya. Imishini ye-CNC hobbing gear iphinde inikeze okuzenzakalelayo okukhulayo, okungathuthukisa amanani okukhiqiza futhi kunciphise isidingo somsebenzi wezandla. Ukwengeza, imishini ye-CNC yokudonsa igiya ivamise ukuba nezici ezithuthukile nesofthiwe engathuthukisa ukusebenza kahle futhi inciphise amaphutha.

Kunezinhlobo ezimbalwa zemishini yokuhobha igiya ye-CNC, ngayinye inamakhono ahlukile namandla.

Nazi izibonelo ezimbalwa:

1. Evundlile CNC gear hobbing umshini: Lolu hlobo lomshini 6 lungakhiqiza amagiya ahlukahlukene, okuhlanganisa gqugquzela amagiya, amagiya e-helical, kanye Amagiya ezikelemu. Ivamise ukusetshenziselwa ukukhiqizwa kwevolumu ephezulu futhi ingakhiqiza amagiya anezinga eliphezulu lokunemba.
2. Umshini wokuhobha wegiya we-CNC ome mpo: Lolu hlobo lomshini ngokuvamile lusetshenziselwa ukukhiqiza amagiya amakhulu, njengalawo asetshenziswa emishinini esindayo noma ezinjinini zomoya. Iyakwazi ukukhiqiza amagiya amakhulu anezinga eliphezulu lokunemba.
3. 5-eksisi CNC gear hobbing umshini: Lolu hlobo lomshini lungakhiqiza amagiya ayinkimbinkimbi anezimbazo eziningi. Ivamise ukusetshenziselwa ukukhiqiza amagiya anembayo kanye nangokwezifiso.
4. I-CNC gear hobbing lathe: Lolu hlobo lomshini luhlanganisa amandla e-lathe nokunemba kwe-CNC gear hobbing. Ivamise ukusetshenziselwa ukukhiqizwa kwamagiya angokwezifiso kanye nevolumu ephansi.

Isibuyekezo senqubo yegiya hobbing

I-Gear hobing iyinqubo yokukhiqiza igiya ehlanganisa ukusebenzisa i-hob yegiya nesisiki se-giya hob ukwakha amazinyo egiya egiyeni elingenalutho. I-hob ne-cutter zizungeza ngesivinini esikhulu kuyilapho igiya elingenalutho lifakwa emshinini, lidala amazinyo egiya anembile nafanayo.

Ngakolunye uhlangothi, inikeza izinga eliphezulu lokunemba nokuvumelana okunzima ukukufeza ngezinye izindlela zokusika amagiya. Ikhono lokukhiqiza amagiya anezinga eliphezulu lokunemba nokufana libalulekile ezimbonini eziningi, njengezezimoto, i-aerospace, nemishini yezimboni. I-Gear hobbing iphinde inikeze ukuguquguquka kokukhiqiza izinhlobo ezahlukene zamagiya, ikwenze kube inqubo eguquguqukayo nesetshenziswa kabanzi ekukhiqizeni amagiya. Ngaphandle kwegiya hobbing, kungaba nzima kakhulu futhi kudle isikhathi ukukhiqiza amagiya asezingeni eliphezulu ahlangabezana nezidingo eziqinile zezimboni ezahlukene. Ngakho-ke, i-gear hobbing ibalulekile ekuqinisekiseni ukwethembeka, ukuqina, nokusebenza kwemishini eminingi.