Shot Blaster Demystified: Equipment, Materials, uye Techniques

Iri gwara rinotarisa mune izvo zvekutanga zvepfuti blaster, kuongorora maitiro, zvishandiso, uye zvinhu zvinoshandiswa uye akawanda mashandisiro ayo. Kunyangwe iwe uri nyanzvi yekondirakiti, DIY anofarira, kana unongoda kuziva nezve iyi ine simba pamusoro pegadziriro nzira, gwara iri rinokupa iwe zvese zvaunoda.

Content Navigator

  1. Chii chinonzi Shot Blaster?
  2. Shot blasting vs Bead Blasting: Ndeupi Musiyano?
  3. Iyo Shot Blasting process: Iyo inoshanda sei
  4. Zvikonzero Zvepamusoro zveKusarudza Kuputika kwepfuti: Mabhenefiti uye Zvakanakira
  5. Essential Equipment uye Zvishandiso zveShot blasting
  6. Zvishandiso zveShot blasting

Chii chinonzi Shot Blaster?

Shot blasting inzira inoshanda zvikuru yekugadzirira pamusoro iyo inoshandisa abrasive particles anofambiswa nekumhanya kukuru kuchenesa, kubvisa zvinosvibisa, uye roughen kana magadzirirwo enzvimbo. Iyi nzira inogona kushandiswa pazvinhu zvakasiyana-siyana, zvinosanganisira simbi, mapurasitiki, composites, kongiri, nezvimwe.

Shot blasting inzira inosiyana-siyana inoshandiswa zvakanyanya munzvimbo dzakasiyana siyana dzemaindasitiri, senge zvidyarwa zvekugadzira, zvivakwa, uye zvivakwa zvesimbi, kugadzirira nzvimbo dzekuenderera mberi nekugadzirisa, kusanganisira CNC. machine zvikamu. Pamusoro pezvo, kuputika kwepfuti kunogona zvakare kushandiswa kune dzakasiyana siyana senge kudzoreredza mota, kubviswa kwegraffiti, uye mapurojekiti ehunyanzvi.

Shot Blaster vs Bead Blasting: Ndeupi Musiyano?

Shot blasting vs Bead Blasting
Nepo kupfurwa uye kuputika bead dziri mbiri nzira dzinokuvadza dzinoshandiswa kugadzira nzvimbo, dzinosiyana munzira dzakati wandei.

Kuputika kwepfuti kunoshandisa zvidimbu zvidiki zvesimbi kana zvisiri zvesimbi, zvinozivikanwawo se "blaster shots," inofambiswa nepamusoro-soro kuchenesa nekugadzira nzvimbo. Izvo zvimedu zvinofambiswa uchishandisa mhepo compressor kana vhiri blasting system, uye zvinokanganisa pamusoro, kubvisa zvinosvibisa uye kugadzira hutsinye.

Kuputika kwebead, kune rumwe rutivi, kunoshandisa tunhu tudiki diki twakaita bhora regirazi, ceramic, kana zvimwe zvinhu kuchenesa nekugadzira nzvimbo. Izvo zvimedu zvinofambiswa uchishandisa air compressor uye zvinokanganisa pamusoro, kubvisa zvinosvibisa uye kugadzira yunifomu, matte kupera.

Kunyange zvazvo nzira dzose dziri mbiri dzichishanda, kuputika kwepfuti kunowanzo shandiswa kune zvinorema-basa zvikumbiro, zvakadai sekubvisa pendi dzakakora kana ngura kubva pasimbi. Kusiyana neizvi, kuputika kwebead kunowanzo shandiswa kune dzimwe nzvimbo dzakatetepa, dzakadai sezvikamu zvemotokari kana zvishongo.

Pakupedzisira, sarudzo pakati pekuputika kwepfuti uye kuputika kwebheti kunoenderana nezvinodiwa zvekugadzirira kwepamusoro uye kupera kwaunoda. Nyanzvi yekontrakta kana nyanzvi yekugadzirira pamusoro inogona kubatsira kuona nzira yepurojekiti yako yakanaka.

Iyo Shot Blaster Maitiro: Iyo Inoshanda Sei

The Shot Blasting Process

Shot Blaster inzira yekugadzirira pamusoro iyo inoshandisa diki simbi kana isiri-simbi particles, inozivikanwawo se "blaster shots," kuchenesa nekugadzira pamusoro. Maitiro acho anobvisa ngura, chikero, pendi, uye zvimwe zvinosvibisa kubva kumusoro uye zvinogadzira hutsinye hwekunamatira.

Iyo shot blaster process inosanganisira akati wandei matanho akakosha:

Kugadzirira Kwazvino: Usati wapfurwa kuputika, pamusoro pacho panofanirwa kucheneswa kubva kune zvakasununguka zvinhu uye marara. Nzvimbo yacho inotariswa zvakare pakatsemuka, maburi, kana zvimwe zvirema zvinoda kumwe kurapwa.

Abrasive Selection: Mhando ye blaster pfuti inoshandiswa zvinoenderana nepamusoro pekucheneswa uye kupera kwaunoda. Metallic shots anowanzo shandiswa kune zvinorema-basa zvikumbiro, nepo asiri-simbi mapfuti, senge girazi kana epurasitiki, anoshandiswa kune dzimwe nzvimbo dzakatetepa.

Zvishandiso zvinoputika: Shot blasting equipment inogona kusiyana zvichienderana nekukura uye kuoma kweprojekti. Portable shot blasters inoshandiswa kumapurojekiti madiki-diki, nepo mapurojekiti makuru emumaindasitiri achida michina yemhando yepamusoro.

Blasting process: Kuputika kwemhepo kunosanganisira kushandiswa kwemhepo compressor kana vhiri blasting system kufambisa pfuti inoputika pamhepo yakakwirira pamusoro. Mapfuti anobata pamusoro, achibvisa zvinosvibisa uye kugadzira rough texture.

Kucheneswa Kwepamusoro: Mushure mekuputika, nzvimbo yacho inocheneswa chero zvidimbu zvakasara uye marara.

Iyo pfuti blasting process inoshanda zvakanyanya mukugadzirira nzvimbo dzekunamatira adhesion, uye inoshandiswa mumaindasitiri akasiyana siyana, anosanganisira aerospace, mota, kuvaka, uye zvemugungwa. Nekushandisa midziyo yeabrasive yakakodzera, kuputika kwepfuti kunogona kuvandudza kunaka uye kusimba kwenzvimbo, kurebesa hupenyu hwadzo uye kuderedza mari yekugadzirisa.

Zvikonzero Zvepamusoro Zvekusarudza Shot Blaster: Mabhenefiti uye Zvakanakira

Shot blasting Benefits uye Advantages

Shot blasting inzira inoshandiswa nevakawanda yekugadzirira pamusoro iyo inosanganisira kufambisa simbi diki kana mamineral particles nekumhanya kukuru kuchenesa, roughen, kana kucheka pamusoro. Iyi nzira inopa akawanda mabhenefiti uye mabhenefiti pamusoro pedzimwe nzira dzekugadzirira pamusoro, zvichiita kuti ive sarudzo inosarudzika mumaindasitiri akasiyana. Muchikamu chino, tichakurukura zvimwe zvezvikonzero zvepamusoro nei uchifanira kusarudza kuputika kwepfuti kune zvaunoda pamusoro pekugadzirira.

Versatility: Kuputika kwepfuti kunogona kushandiswa pamhando dzakasiyana-siyana dzezvinhu, zvinosanganisira simbi, kongiri, dombo, huni, uye macomposites. Izvi zvinoita kuti ive sarudzo inosiyana-siyana kune akasiyana maindasitiri, kubva kumotokari kusvika kune aerospace, kuvaka kusvika kugadzira.

Kushanda: Shot blasting inzira inokurumidza uye inoshanda yekugadzirira pamusoro inogona kupedzwa nekukasira, kunyangwe panzvimbo huru. Kunobvisa kudiwa kwemitoo yemaoko inopedza nguva uye yebasa yakawanda semajecha kana kuti kugaya.

Zvinodhura-zvinobudirira: Shot blasting inzira inodhura-inoshanda yekugadzirira pamusoro kana ichienzaniswa nedzimwe nzira dzinoda maturusi ehunyanzvi kana michina. Iyo zvakare inochengetedza nguva uye mutengo wevashandi, zvichiita kuti ive sarudzo yehupfumi kumabhizinesi.

Kugadziriswa kwepamusoro pekupedzisira: Shot blasting inoburitsa yunifomu yekumusoro kupera kwakanakira kupenda, kukoira, kana kusunga. Inobvisawo zvinosvibisa uye kuora, zvichisiya nzvimbo yakachena uye yakatsetseka.

Kuchengetedza zvakatipoteredza: Shot blasting inzira yekugadzirira pamusoro pezvakatipoteredza isingashandisi makemikari anokuvadza kana kuburitsa utsi hune muchetura. Iyo yakachengeteka uye yakagadzikana sarudzo kune mabhizinesi ari kutsvaga kudzikisa maitiro avo ezvakatipoteredza.

Hupenyu hwemidziyo yakawedzerwa: Kuputika kwepfuti kunogona kuwedzera hupenyu hwemidziyo nekubvisa ngura, ngura, uye kumwe kusakwana kwepamusoro kunogona kukonzera kusakara nekufamba kwenguva. Izvi zvinochengetedza mari pakugadzirisa nekutsiviwa.

Kuchengetedzwa kwakawedzerwa: Kuputika kwepfuti kunogona kunatsiridza kuchengetedzwa nekubvisa zvinotsvedza kana mavanga anogona kukonzera tsaona. Inogonawo kubvisa pendi ine lead-based kana zvimwe zvinhu zvine njodzi, kuve nechokwadi chenzvimbo yekushanda yakachengeteka.

Mukupedzisa, kuputika kwepfuti kunopa akawanda mabhenefiti uye mabhenefiti pamusoro pedzimwe nzira dzekugadzirira pamusoro, zvichiita kuti ive sarudzo inosarudzika kune akasiyana maindasitiri. Kuita kwayo kwakasiyana-siyana, kushanda nesimba, kudhura-kushanda, kugadziridzwa kwepamusoro kupedzisa, hushamwari hwezvakatipoteredza, hupenyu hwakawedzerwa hwemidziyo, uye kuchengetedzwa kwakawedzerwa kunoita kuti ive sarudzo yakavimbika uye inoshanda kumabhizinesi.

Essential Equipment uye Zvishandiso zveShot blasting

Shot blasting inzira inoshanda kwazvo yekugadzirira pamusoro inoda chaiyo midziyo uye zvinhu kuita maitiro. Heano mamwe emidziyo yakakosha uye zvinhu zvinodiwa pakupfutirwa kuputika:

Shot blasting machine: Muchina wekuputisa pfuti chinhu chekutanga chinodiwa pakuita basa racho. Iyo ine vhiri rinoputika, iro rinokanda iyo abrasive media pamusoro pepamusoro kuti irapwe. Shot blasting machines inowanikwa muhukuru hwakasiyana-siyana uye magadzirirwo, kubva painotakurika mayuniti ezvishandiso zvidiki-diki kusvika kune makuru, akazara otomatiki masisitimu ekushandisa mumaindasitiri.

Abrasive media: Iyo abrasive media inoshandiswa mukupfura kuputika inogona kusiyana zvichienderana nekushandisa. Zvinhu zvakajairika zvinoshandiswa zvinosanganisira simbi yekupfura, simbi grit, aluminium oxide, uye magirazi mabheji. Mhando yeabrasive media inoshandiswa ichaenderana nechinhu chiri kurapwa uye chinodiwa kupera.

Dust collection system: Kuputika kwepfuti kunogadzira huwandu hwakakosha hweguruva nemarara, izvo zvinogona kuve nengozi kune anoshanda uye nharaunda. Iyo guruva yekuunganidza sisitimu, saka, chinhu chakakosha chepfuti kuputika maitiro. Inounganidza uye kusefa guruva nemarara, ichidzivirira kupinda munzvimbo yakapoteredza.

Chengetedza giya: Kupfurwa kwepfuti kunogona kuve nzira ine njodzi, uye vashandisi vanosungirwa kupfeka giya rekudzivirira senge magirazi, magirovhosi, uye matura ekufema kuti vazvidzivirire kubva kune abrasive media uye guruva rinogadzirwa panguva yekuita.

Zvekufambisa uye zvekushandisa: Kuputika kwepfuti kunowanzobatanidza kufambisa zvinhu zvinorema uye zvakakura, uye midziyo yakakosha inogona kudiwa kutakura uye kubata zvinhu zvakachengetedzeka uye nemazvo. Izvi zvinogona kusanganisira forklifts, cranes, uye zvimwe zvekusimudza midziyo.

Pakazere, kuputika kwepfuti kunoda hunyanzvi hwekushandisa uye zvinhu kuti uite maitiro nemazvo uye zvakachengeteka. Kuisa mari mumidziyo yemhando yepamusoro uye kudzidziswa kwakakodzera kwevashandisi kunogona kubatsira kuve nechokwadi chemhedzisiro uye nzvimbo yekushanda yakachengeteka.

Zvishandiso zveShot Blaster

Shot blasting inzira inosiyana-siyana inowana zvikumbiro mumaindasitiri akasiyana. Heano mamwe emamwe eanowanzo kushandiswa kwepfuti blasting:

YeMotokari indasitiri: Shot blasting inoshandiswa zvakanyanya muindasitiri yemotokari kuchenesa nekugadzirira nzvimbo dzemitumbi yemotokari, zvikamu zveinjini, uye zvinhu zvechasi pamberi pekupenda, kupoda poda, kana welding.

Aerospace industry: Shot blasting inoshandiswa kugadzirira pamusoro pezvikamu zvendege, zvinosanganisira zvikamu zveinjini, magiya ekumhara, uye zvimwe zvimiro.

Indasitiri yekuvaka: Shot blasting inoshandiswa kubvisa pendi, ngura, uye zvimwe zvinosvibisa kubva panzvimbo yekongiri, pasi nemadziro. Inoshandiswawo kugadzirira nzvimbo dze epoxy coatings kana overlays.

Manufacturing industry: Shot blasting inoshandiswa kugadzirisa pamusoro uye kubvisa zvakasiyana-siyana simbi zvikamu, zvakaita se rachulis, nemifananidzo, nemifananidzo.

Kugadzira zvishongo: Shot blasting inoshandiswa muindasitiri yezvishongo zvekukwenenzvera uye kutumira mameseji masimbi.

Marine industry: Shot blasting inoshandiswa kuchenesa nekugadzirira nzvimbo dzengarava uye mapuratifomu ekumahombekombe, anosanganisira hull, deki, uye zvimwe zvivakwa zvesimbi.

Railway industry: Shot blasting inoshandiswa kuchenesa nekuchengetedza njanji, mavhiri, uye zvimwe zvinhu.

Pakazere, kuputika kwepfuti inzira yakakurumbira yekurapa pamusoro nekuda kwekushanda kwayo, kugona, uye kuita zvakasiyana mumaindasitiri akasiyana.

mhedziso, Shot blasting inyanzvi uye inoshanda yekugadzirira yepamusoro nzira inogona kushandiswa pane zvakasiyana siyana zvekushandisa uye mashandisiro. Kuputika kwepfuti kunogona kunatsiridza kusimba kwepasi uye kunaka kwenzvimbo, zvichiita kuti ive yakakosha kuita maindasitiri mazhinji nekubvisa zvinosvibisa pamusoro uye kugadzira nzvimbo yakaomarara kuitira kunamira zviri nani.

Gadzira Zvikamu Zvako Zvakagadzirwa Nesu

Dzidza nezve CNC yedu yekugaya uye kutendeuka masevhisi.
Taura nesu
Recent Posts
304 vs 430 Stainless Simbi: Kusarudza Rudzi Rwakakodzera rweProjekti Yako
Chii chinonzi Face Milling uye Yakasiyana Sei nePeripheral Milling?
Titanium vs Aluminium: Ndeipi Simbi Yakanakira CNC Machining?
Vatatu Jaw Chuck Grasp muCNC Machining: Mashandisirwo, Zvakanakira, uye Cons
Iyo Mhinduro Yechokwadi uye Inoshanda Gear Manufacturing-Gear Hobbing