Chii chinonzi gear hobbing uye kukosha kwayo mukugadzira magiya
Gear hobbing inzira yekugadzira giya inoshandisa michina yakasarudzika uye maturusi kucheka mazino emagiya. Kuenzaniswa nedzimwe nzira dzekugadzira magiya, giya hobbing inoshanda zvakanyanya, chaiyo, uye inodhura-inoshanda.
Mukugadzira magiya, iko kurongeka uye kunaka kwemagiya kwakakosha. Gear hobbing inogona kuburitsa yakakwirira-chaiyo, yakaderera-ruzha, uye yemhando yepamusoro giya. Nekuti giya hobbing inocheka mazino egiya zvinoenderana nedhizaini chaiyo yegiya, inogona kugadzira mazino egiya akanyanya uye akagadzikana kana zvichienzaniswa nedzimwe nzira.
PaJinwang Hardware, tinopa gear hobbing services uye tive neyedu yakazvimirira yekugadzira giya uye kugadzira musangano uye tembiricha-inodzorwa giya kuyerwa uye yekuongorora marabhoritari. Chikwata chedu chine makore anopfuura gumi nemashanu echiitiko mukugadzira giya, inyanzvi mukuchekwa kwegiya electric tool shafts, mota dzekutakura giya, hydraulic pombi giya, Uye zvakawanda. Click pano kuti uone zvigadzirwa zvedu zvekugezera giya !!!
Mashandiro eGear Hobbing: Pfupiso Pfupi
Gear hobbing kunosanganisira kushandisa yakasarudzika yekucheka turusi, giya hobho, uye giya hobhi muchina. Iyo giya hobbing process inotanga nekusarudza yakakodzera giya hobho uye workpiece uye nekuimisa pamushini wekubikisa. Kucheka mafuta kunozora giya hobho uye workpiece kuderedza kukweshera uye kupisa chizvarwa panguva yekucheka. Iyo giya hobho inotenderera nekumhanya chaiyo uye inodyisa mukati meiyo workpiece nechiyero chakafanotemerwa, ichigadzira zino regiya idzva nerevolution yega yega. Iyo nzira inoenderera mberi kusvika mazino ese egiya achekwa kune yaidiwa chimiro uye saizi. Mushure mokunge mazino egiya akachekwa, workpiece inoongororwa kuti yakarurama uye yehutano. Gear hobbing inoshanda zvakanyanya uye inogona kukurumidza kuburitsa huwandu hukuru hwemagiya uku ichichengetedza yakanyanya kunaka uye mhando.
Mabasa eGear Hobs uye Vanocheka muGear Hobbing process
Magiya hobho uye magiya hobho anocheka anoita basa rakakosha mukuvhima giya. Gear hobs maturusi ekucheka ane hunyanzvi hwekucheka ane helical yekucheka edge inoenderana nemazino egiya anotemwa. Magear hob cutters ndiwo mazino egiya hobho pachayo.
Iyo giya hobho yakaiswa pamushini wekubikisa, uyo unobata workpiece panzvimbo apo giya hobho rinotenderera uye rinocheka mukati meworkpiece kugadzira mazino egiya. Iyo giya hobho yakagadzirirwa kucheka chaiyo giya zino mbiri, uye iyo helical yekucheka mipendero inoigonesa kuburitsa mazino akawanda nerevolution yega yega.
Iyo gear hob cutter ndiyo yekucheka kumucheto iyo inosangana neiyo workpiece. Kushandisa iyo chaiyo giya hob yekucheka yeinodiwa giya zino profiles kwakakosha, sezvo kushandisa isiriyo yekucheka kunogona kuguma nemazino asina kunaka kana asina kunaka egiya. Iyo giya hob yekucheka chimiro uye zviyero zvakanyatsogadzirwa kugadzira inodiwa giya zino mbiri. Iwo anowanzo kugadzirwa kubva ku-high-speed simbi kana carbide kutsungirira masimba ekucheka uye kuchengetedza kucheka kwavo kwenguva refu.
Zvakanakira Hobbing Yechokwadi Gear Kucheka Kuenzaniswa Nedzimwe Nzira
| Tafura yekuenzanisa yegiya chaiyo mamakisi munyika dzakasiyana siyana | ||||||||||||
| Standard | Chiyero chekururama | |||||||||||
| ANSI | 4 | 3 | 2 | 1 | ||||||||
| AGMA | 16 | 15 | 14 | 13 | 12 | 11 | 10 | 9 | 8 | 7 | 6 | |
| Jis | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |||
| ISO | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| GB | 3 | 4 | 5 | 6 | 7 | 8 | 9 | |||||
| DIN | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| BS | A1 | A2 | B | C | D | |||||||
| FN | A | B | C | D | E | |||||||
Mabhenefiti egiya hobbing:
- kunyatsoita: Gear hobbing inzira yakadzama yekucheka giya iyo inogadzira magiya ane chaiwo mazino profiles uye nzvimbo yakakodzera uye kurongeka. Izvi zvinoita kuti gear hobbing ive yakanaka kune maapplication anoda yakanyanya kurongeka uye kudzokorora mazinga.
- kunyatsoshanda: Gear hobbing inokurumidza uye inoshanda giya-yekucheka nzira inogona kugadzira magiya nekukurumidza uye nemazvo. Izvi zvinoita kuti giya hobbing ive yakanaka kune yakakwira-vhoriyamu yekugadzira maapplication.
- Kusiyanisa: Gear hobbing inzira inosiyana-siyana yekucheka giya inogona kuburitsa akasiyana giya mhando uye saizi. Izvi zvinoita kuti giya rive rakakwana kune akawanda maapplication, kubva kumagiya madiki anoshandiswa mumawachi kusvika kune magiya mahombe anoshandiswa mumichina inorema.
- Mari-inoshanda: Gear hobbing inzira inodhura-yekucheka giya inogona kuburitsa emhando yepamusoro giya zvakachipa. Izvi zvinoita kuti giya hobbing ive inoyevedza sarudzo yevagadziri vanotarisa kuenzanisa mhando uye mutengo mumaitiro avo ekugadzira magiya.
Dzimwe nzira:
- Gear kuumba: Kugadzira giya inzira yekucheka giya inosanganisira kushandisa chinodzokorodza chekucheka chishandiso chekucheka mazino egiya. Kusiyana negear hobbing, iyo inoshandisa chinotenderera chekucheka chishandiso, kuumbwa kwegiya kunoda kuti workpiece ibatirwe panzvimbo uye ifambiswe kumashure-ne-kumberi. Gear hobbing kazhinji inokurumidza uye inoshanda zvakanyanya kupfuura kugadzira giya, asi kuumbwa kwegiya kunogona kudiwa kune mamwe marudzi egiya nemasaizi.
- Kugaya giya: Gear milling inzira yekucheka-giya inoshandisa chigayo chekucheka kucheka mazino egiya mukati meworkpiece. Kugaya giya kunowanzo kunonoka pane giya hobhi, uye zvinozoitika mazino egiya angangoda kuve akanyanya kunaka. Nekudaro, giya rekugaya rinogona kushandiswa kugadzira huwandu hwakakura hwemhando dzegiya uye saizi.
- Kukuya kweGear: Kukuya inzira yekucheka giya inoshandisa vhiri kubvisa zvinhu uye kugadzira mazino egiya. Kukuya giya kunowanzo kunonoka pane giya hobbing, uye magiya anozobuda anogona kunge ane kupera kwakatsetseka kwepamusoro. Nekudaro, kukuya giya kunowanzo kudhura pane giya hobbing uye inogona kuchengeterwa yakakwirira-chaiyo application.
Maindasitiri Anoshandisa Gear Hobbing uye Mhando dzeMagiya Akagadzirwa
Gear hobbing inzira inoshandiswa zvakanyanya giya yekugadzira iyo inoshandiswa mumaindasitiri akasiyana siyana, kusanganisira:
- Automotive: Gear hobbing inoshandiswa zvakanyanya muindasitiri yemotokari kugadzira magiya anoshandiswa mukufambiswa, kusiyanisa, uye zvimwe zvikamu zve drivetrain.
- Aerospace: Gear hobbing inoshandiswa muindasitiri yemuchadenga kugadzira magiya anoshandiswa muinjini dzendege, giya rekumhara, uye zvimwe zvinhu.
- Industrial michini: Gear hobbing inoshandiswa mukugadzira magiya anoshandiswa mumaindasitiri emuchina, senge pombi, compressors, uye turbines.
- Zvinhu zvevatengi: Gear hobbing inoshandiswa mukugadzira magiya anoshandiswa muzvinhu zvevatengi zvakaita sewachi, makamera, uye maturusi emagetsi.
Mhando dzemagiya anogona kugadzirwa kuburikidza negiya hobbing:
- Spur magiya: Spur magiya magiya ecylindrical ane mazino akatwasuka anoenderana neaxis yekutenderera. Spur magiya ndiyo yakajairika mhando yegiya inogadzirwa kuburikidza negiya hobbing.
- Helical magiya: Helical gears ane mazino akachekwa pakona kune axis yekutenderera, zvichikonzera kushanda kwakapfava uye kwakanyarara pane spur giya.
- Bevel magiya: Magiya eBevel ane mazino akachekwa panzvimbo yakaita sekoni pane silinda, achivabvumira kufambisa simba pakati pemashaft asina kufanana.
- Giya rehonye: Magiya ehonye anoshandiswa kana reshiyo yakakura yekudzikisa ichidikanwa, senge mune yekumhanyisa kudzikisa. Giya rehonye imhando yegiya rine screw-like shape inosunganidza negiya rine mazino akatwasuka.
- Magiya emukati: Magiya emukati ane mazino mukati mehumburumbira kwete kunze. Aya magiya anoshandiswa mumashandisirwo apo giya rinoda kunge riri mukati menzvimbo isina mhango.
Gear hobbing pane lathe: maitiro, zvakanakira, uye zvinogumira
Iyo lathe inotenderedza workpiece apo hobbing tool inocheka muzvinhu kugadzira mazino egiya. Chakanakira kushandisa lathe yegiya hobbing ndechekuti inobvumira kuchinjika kukuru uye kugadzirisa zvichienzaniswa nemamwe magiya ekubikisa michina. Nekudaro, giya hobbing palathe zvakare ine zvimwe zvipimo, senge inononoka kugadzirwa mitengo uye chinodiwa kune vane hunyanzvi vanoshanda.
Maitiro ekugadzira giya palathe anowanzo sanganisira anotevera matanho:
- Kugadzirira kusina basa: Iyo isina chinhu workpiece inosarudzwa uye inogadzirirwa zvinoenderana neiyo giya richagadzirwa.
- Kuisa workpiece: Iyo isina chinhu workpiece inoiswa pane lathe uye yakachengetedzwa.
- Kugadzirisa hobbing tool: Chishandiso chekubikisa chinosarudzwa zvinoenderana neyakagadzika giya.
- Pakutanga Setup: Mushandi anoseta lathe kune chaiyo kumhanya uye anodyisa chishandiso chehobbing.
- Kucheka mazino: Chishandiso chekubikisa chinounzwa chakasangana neasina chinhu workpiece, uye mazino anochekwa muzvinhu.
- Kupedza: Kana mazino achinge achekwa, giya rinoongororwa, uye chero inodiwa yekupedzisa mashandiro anoitwa kuti ive nechokwadi chekukodzera uye basa.
Pakazere, giya hobho palathe inzira inogoneka uye inogoneka inogona kuburitsa akasiyana magiya. Nekudaro, inogona kusashanda sedzimwe nzira dzegiya-hobbing.
Mhando dzeCNC Gear Hobbing Machines
CNC giya hobbing michina inopa akati wandei mabhenefiti pamusoro pechinyakare giya hobbing michina. Imwe yemabhenefiti makuru ekushandisa CNC giya hobbing michina ndeyekuti ivo vanopa yakanyanya kurongeka uye kuenderana mukugadzirwa kwegiya. CNC giya hobbing michina inopawo yakawedzera otomatiki, iyo inogona kuvandudza mitengo yekugadzira uye kuderedza kudiwa kwebasa remaoko. Pamusoro pezvo, CNC giya hobbing michina inowanzova nemhando yepamusoro uye software inogona kuvandudza kushanda zvakanaka uye kuderedza zvikanganiso.
Kune akati wandei emhando dzeCNC giya hobbing michina, imwe neimwe iine akasiyana hunyanzvi uye masimba.
Heano mienzaniso mishomanana:
- Horizontal CNC giya hobbing muchina: Rudzi urwu rwemuchina 6runogona kuburitsa akasiyana magiya, kusanganisira kukurudzira magiya, helical gears, uye honye magiya. Inowanzo shandiswa kugadzirwa kwepamusoro-vhoriyamu uye inogona kugadzira magiya ane yakakwira dhigirii yekurongeka.
- Vertical CNC giya hobbing muchina: Rudzi urwu rwemuchina unowanzo shandiswa pakugadzira magiya mahombe, seaya anoshandiswa mumichina inorema kana maturbine emhepo. Inokwanisa kugadzira magiya mahombe ane dhigirii repamusoro.
- 5-axis CNC giya hobbing muchina: Rudzi urwu rwemuchina unogona kugadzira magiya akaomarara ane akawanda mademo. Inowanzo shandiswa kune yakakwirira-chaiyo uye tsika giya kugadzirwa.
- CNC gear hobbing lathe: Rudzi urwu rwemuchina unosanganisa kugona kwelathe neiyo CNC gear hobbing. Inowanzo shandiswa kune tsika uye yakaderera-vhoriyamu giya kugadzirwa.
Kudzokorora kweiyo gear hobbing process
Gear hobbing inzira yekugadzira giya inosanganisira kushandisa giya hobho uye giya hob yekucheka kugadzira mazino egiya pagiya risina chinhu. Iyo hobhu uye yekucheka inotenderera nekumhanya kwakanyanya uku giya risina chinhu richipinzwa mumushini, richigadzira mazino chaiwo uye mayunifomu egiya.
Kune rumwe rutivi, inopa hupamhi hwepamusoro uye hunoenderana izvo zvakaoma kuwana nedzimwe nzira dzekucheka giya. Kugona kugadzira magiya ane mwero wepamusoro uye kufanana kwakakosha mumaindasitiri mazhinji, akadai semotokari, aerospace, uye michina yemaindasitiri. Gear hobbing inopawo shanduko yekugadzira akasiyana giya mhando, zvichiita kuti ive inogoneka uye inoshandiswa zvakanyanya mukugadzira magiya. Pasina giya hobbing, zvingave zvakanyanya kuoma uye zvinotora nguva kugadzira emhando yepamusoro magiya anosangana nezvinodiwa zvakasimba zvemaindasitiri akasiyana. Naizvozvo, giya hobbing kwakakosha mukuona akawanda masystem masisitimu akavimbika, kusimba, uye kuita.
