Njira Yothetsera Kupanga Magiya Olondola Ndi Mwaluso-Kupanga Magiya

Kodi gear hobbing ndi chiyani komanso kufunika kwake pakupanga zida

Gear hobbing ndi njira yopanga zida zomwe zimagwiritsa ntchito makina apadera ndi zida zodula mano a magiya. Poyerekeza ndi njira zina zopangira zida, kukwera kwa zida ndikothandiza kwambiri, ndikolondola, komanso kotsika mtengo.

Pakupanga zida, kulondola komanso mtundu wa zida ndizofunikira. Kuwotcha magiya kumatha kutulutsa zida zolondola kwambiri, zaphokoso zochepa, komanso zida zapamwamba kwambiri. Chifukwa giya imadula mano malinga ndi momwe giya imapangidwira, imatha kupanga mano agiya olondola komanso okhazikika poyerekeza ndi njira zina.

Pa Jinwang Hardware, timapereka ntchito hobbing zida ndikukhala ndi malo athu opangira zida zodziyimira pawokha komanso malo opangira zinthu komanso malo oyendera magetsi oyendetsedwa ndi kutentha ndi labotale yoyendera. Gulu lathu lakhala ndi zaka zopitilira 15 pakupanga zida, okhazikika pakudulira zida zolondola zida zamagetsi zamagetsi, zida zotumizira magalimoto, ma hydraulic pump gearNdipo kwambiri. Dinani apa kuti muwone zida zathu zogulitsira zida !!!

Momwe Gear Hobbing Imagwirira Ntchito: Chidule Chachidule

Kuwotchera zida kumaphatikizapo kugwiritsa ntchito chida chapadera chodulira, chowotcha giya, ndi makina opangira zida. Njira yopangira giya imayamba ndikusankha hob yoyenera ndi zida zogwirira ntchito ndikuzigwirizanitsa pamakina opangira hobi. Kudula mafuta kumatenthetsa chivundikiro cha giya ndi chogwirira ntchito kuti muchepetse kukangana ndi kutulutsa kutentha panthawi yodula. Hob ya giya imazungulira pa liwiro linalake ndikudyetsa chogwirira ntchito pamlingo wodziwikiratu, ndikupanga dzino latsopano la gear ndikusinthira kulikonse. Njirayi imapitirira mpaka mano onse a gear atadulidwa kuti awoneke ndi kukula kwake. Mano a gear akadulidwa, chogwirira ntchito chimawunikidwa kuti chikhale cholondola komanso chabwino. Kuyika magiya ndikothandiza kwambiri ndipo kumatha kutulutsa mwachangu magiya ambiri kwinaku akusunga zolondola komanso zapamwamba.

Ntchito za Gear Hobs ndi Zodula mu Gear Hobbing Process

Ma giya odulira ma hob hob amagwira ntchito yofunika kwambiri pakuwotcha zida. Ma giya hobs ndi zida zapadera zodulira zokhala ndi m'mphepete mwa helical zomwe zimayenderana ndi mano odulidwa. Odula zida za giya ndi mano a giya lokha.

Chitsulo cha giya chimayikidwa pamakina opangira hobi, omwe amasunga chogwirira ntchito pamalo pomwe cholumikizira cha giya chimazungulira ndikudula chogwirira ntchito kuti apange mano a gear. Gear hob idapangidwa kuti izidula mawonekedwe enieni a mano a giya, ndipo mbali zake zodulira za helical zimatheketsa kutulutsa mano angapo ndikusintha kulikonse.

Chodula cha gear hob ndiye chodula chomwe chimalumikizana ndi chogwirira ntchito. Kugwiritsa ntchito chodulira chamagetsi choyenera pazambiri zomwe mukufuna ndikofunikira, chifukwa kugwiritsa ntchito chodulira cholakwika kumatha kubweretsa mano olakwika kapena opanda pake. Maonekedwe ndi makulidwe a chodulira zida za gear adapangidwa mwaluso kuti apange mbiri yomwe mukufuna. Amapangidwa kuchokera kuchitsulo chothamanga kwambiri kapena carbide kuti athe kupirira mphamvu zodulira ndikusunga malire awo kwa nthawi yayitali.

Ubwino wa Hobbing Podula Zida Zolondola Poyerekeza ndi Njira Zina   

Ubwino wa gear hobbing:

• lolondola: Gear hobbing ndi njira yolondola kwambiri yodulira zida zomwe zimapanga magiya okhala ndi mbiri yolondola ya mano komanso malo oyenera komanso kutengerako. Izi zimapangitsa kuti ma hobbing akhale abwino pamapulogalamu omwe amafunikira kulondola kwambiri komanso kubwerezabwereza.
• Mwachangu: Gear hobbing ndi njira yachangu komanso yothandiza yodulira zida zomwe zimatha kupanga magiya mwachangu komanso molondola. Izi zimapangitsa kuti ma hobbing a gear akhale abwino pamapulogalamu apamwamba kwambiri.
• Kusagwirizana: Gear hobbing ndi njira yosunthika yodulira zida zomwe zimatha kupanga mitundu yosiyanasiyana ya zida ndi makulidwe. Izi zimapangitsa kuti magiya akhale abwino kwa ogwiritsa ntchito angapo, kuyambira magiya ang'onoang'ono omwe amagwiritsidwa ntchito muwotchi mpaka magiya akuluakulu omwe amagwiritsidwa ntchito pamakina olemera.
• Kugwiritsa ntchito mtengo: Kudula zida ndi njira yotsika mtengo yomwe imatha kupanga zida zapamwamba zotsika mtengo. Izi zimapangitsa kuti giya ikhale njira yabwino kwa opanga omwe amayang'ana kusanja bwino komanso mtengo wawo popanga zida zawo.

Njira zina:

• Kupanga zida: Kupanga zida ndi njira yodulira giya yomwe imaphatikizapo kugwiritsa ntchito chida chodulira mobwerezabwereza podula mano. Mosiyana ndi ma hobbing a zida, omwe amagwiritsa ntchito chida chodulira chozungulira, mawonekedwe a zida amafuna kuti chogwiriracho chizigwira ntchito ndikusunthira mmbuyo ndi mtsogolo. Kuwotcha zida nthawi zambiri kumakhala kothamanga komanso kothandiza kwambiri kuposa kupanga zida, koma mawonekedwe a zida amatha kukhala abwino pamitundu ndi makulidwe ena.
• Kugaya zida: Giya mphero ndi njira yodulira giya yomwe imagwiritsa ntchito chodulira mphero kudula mano opangira zida. Kugaya giya nthawi zambiri kumayenda pang'onopang'ono kusiyana ndi kukwera kwa zida, ndipo chifukwa chake mano amafunikira kukhala olondola. Komabe, mphero zamagiya zitha kugwiritsidwa ntchito kupanga mitundu yambiri yamagiya ndi makulidwe ake.
• Kugaya zida: Kugaya zida ndi njira yodulira giya yomwe imagwiritsa ntchito gudumu lopera kuchotsa zinthu ndikuumba mano a giya. Kugaya magiya nthawi zambiri kumayenda pang'onopang'ono kuposa kuwotcha magiya, ndipo magiya omwe amatsatira amatha kukhala osalala pamwamba. Komabe, kugaya zida nthawi zambiri kumakhala kokwera mtengo kuposa kupangira zida za gear ndipo kumatha kusungidwa m'njira zolondola kwambiri.

Mafakitale Ogwiritsa Ntchito Ma Gear Hobbing ndi Mitundu Yamagiya Opangidwa

Gear hobbing ndi njira yomwe imagwiritsidwa ntchito kwambiri popanga zida zomwe zimagwiritsidwa ntchito m'mafakitale osiyanasiyana, kuphatikiza:

• magalimoto: Gear hobbing imagwiritsidwa ntchito kwambiri m'makampani amagalimoto kuti apange magiya omwe amagwiritsidwa ntchito potumiza, kusiyanitsa, ndi zida zina za drivetrain.
• Kupatula: Kuwombera zida kumagwiritsidwa ntchito pamakampani opanga ndege kupanga zida zomwe zimagwiritsidwa ntchito mu injini za ndege, zida zotera, ndi zida zina.
• Makina amakampani: Kuwotcha zida kumagwiritsidwa ntchito popanga zida zomwe zimagwiritsidwa ntchito pamakina akumafakitale, monga mapampu, ma compressor, ndi ma turbines.
• Katundu wa ogula: Kuwombera zida kumagwiritsidwa ntchito popanga zida zomwe zimagwiritsidwa ntchito pazinthu zogula monga mawotchi, makamera, ndi zida zamagetsi.

Mitundu ya magiya omwe amatha kupangidwa pogwiritsa ntchito zida zamagetsi:

• Spur giya: Magiya a Spur ndi magiya a cylindrical okhala ndi mano owongoka omwe amafanana ndi axis of rotation. Magiya a Spur ndiye mtundu wodziwika bwino wamagiya omwe amapangidwa kudzera pakuwotcha zida.
• Magiya othandizira: Magiya a helical amadulidwa mano mozungulira mpaka ku axis yozungulira, zomwe zimapangitsa kuti pakhale ntchito yosalala komanso yabata kuposa ma giya othamanga.
• Zida za bevel: Magiya a bevel amadulidwa mano pamalo owoneka ngati koni m'malo mwa silinda, zomwe zimawalola kufalitsa mphamvu pakati pa ma shaft osafanana.
• Zida za nyongolotsi: Magiya a nyongolotsi amagwiritsidwa ntchito ngati chiŵerengero chachikulu chochepetsera chikufunika, monga ngati chochepetsera liwiro. Geya ya nyongolotsi ndi mtundu wa giya wokhala ndi mawonekedwe ngati screw omwe amalumikizana ndi giya yokhala ndi mano owongoka.
• Zida zamkati: Zida zamkati zimakhala ndi mano mkati mwa silinda osati kunja. Magiyawa amagwiritsidwa ntchito ngati zida zomwe zimayenera kukhala mkati mwa malo opanda kanthu.

Kuwombera zida pa lathe: ndondomeko, ubwino, ndi zolephera

Lathe imatembenuza chogwirira ntchito pomwe chida chopangira hobi chimadula zinthu kuti apange mano a gear. Ubwino wogwiritsa ntchito lathe pakuwotchera zida ndikuti umathandizira kusinthasintha kwakukulu ndikusintha mwamakonda poyerekeza ndi makina ena opangira zida. Komabe, kukwera kwa zida pa lathe kulinso ndi malire, monga kutsika pang'onopang'ono komanso kufunikira kwa ogwiritsa ntchito aluso kwambiri.

Njira yopangira zida pa lathe nthawi zambiri imakhala ndi izi:

1. Kukonzekera kopanda kanthu: Chopangira chopanda kanthu chimasankhidwa ndikukonzedwa molingana ndi momwe zida ziyenera kupangidwira.
2. Kukhazikitsa workpiece: Zopangira zopanda kanthu zimayikidwa pa lathe ndikutetezedwa.
3. Kupanga chida cha hobbing: Chida cha hobbing chimasankhidwa molingana ndi magiya.
4. Kukhazikitsa Koyambirira: Wogwiritsa ntchito amayika lathe ku liwiro lolondola ndikudyetsa chida chopangira hobi.
5. Kudula mano: Chida cha hobbing chimalumikizidwa ndi chopanda kanthu, ndipo mano amadulidwa muzinthuzo.
6. Kutsirizira: Mano akadulidwa, zidazo zimawunikidwa, ndipo ntchito iliyonse yomaliza imachitidwa kuti zitsimikizidwe zoyenera ndi ntchito.

Ponseponse, kuwotcha zida pa lathe ndi njira yosinthika komanso yosinthika yomwe imatha kupanga magiya osiyanasiyana. Komabe, sizingakhale zogwira mtima ngati njira zina zopangira zida.

Mitundu ya CNC Gear Hobbing Machines

Makina opangira zida za CNC amapereka maubwino angapo kuposa makina azida zachikhalidwe. Ubwino umodzi wogwiritsa ntchito makina opangira zida za CNC ndikuti amapereka kulondola komanso kusasinthika pakupanga zida. Makina opangira zida za CNC amaperekanso makina owonjezera, omwe amatha kukweza mitengo yopangira ndikuchepetsa kufunikira kwa ntchito yamanja. Kuphatikiza apo, makina opangira zida za CNC nthawi zambiri amakhala ndi zida zapamwamba komanso mapulogalamu omwe amatha kusintha magwiridwe antchito ndikuchepetsa zolakwika.

Pali mitundu ingapo ya CNC zida hobbing makina, aliyense ndi luso lapadera ndi mphamvu.

Nazi zitsanzo zingapo:

1. Horizontal CNC zida hobbing makina: Makina amtunduwu 6 amatha kupanga magiya osiyanasiyana, kuphatikiza kulimbikitsa magiya, zida za helical, ndi zida za nyongolotsi. Nthawi zambiri amagwiritsidwa ntchito popanga ma voliyumu ambiri ndipo amatha kupanga magiya olondola kwambiri.
2. Makina ophatikizika a CNC ophatikizira: Makina amtunduwu nthawi zambiri amagwiritsidwa ntchito popanga zida zazikulu, monga zomwe zimagwiritsidwa ntchito pamakina olemera kapena ma turbine amphepo. Zimatha kupanga magiya akuluakulu ndi mlingo wapamwamba kwambiri.
3. 5-olamulira CNC zida hobbing makina: Makina amtunduwu amatha kupanga magiya ovuta okhala ndi nkhwangwa zingapo. Nthawi zambiri amagwiritsidwa ntchito popanga zida zolondola kwambiri komanso zachizolowezi.
4. CNC zida hobbing lathe: Makina amtunduwu amaphatikiza kuthekera kwa lathe ndi kulondola kwa zida za CNC. Nthawi zambiri amagwiritsidwa ntchito popanga zida zachizolowezi komanso zotsika kwambiri.

Kubwereza ndondomeko ya gear hobbing

Gear hobing ndi njira yopanga zida zomwe zimaphatikizapo kugwiritsa ntchito chopukusira giya ndi chodulira giya kuti apange mano a zida pa giya yopanda kanthu. Hob ndi chodulira zimazungulira mothamanga kwambiri pomwe zida zopanda kanthu zimalowetsedwa m'makina, ndikupanga mano olondola komanso ofanana.

Kumbali inayi, imapereka mlingo wapamwamba wa kulondola komanso kusasinthasintha komwe kumakhala kovuta kukwaniritsa ndi njira zina zodulira zida. Kutha kupanga magiya olondola kwambiri komanso ofanana ndikofunikira m'mafakitale ambiri, monga zamagalimoto, zakuthambo, ndi makina am'mafakitale. Gear hobbing imaperekanso kusinthika kopanga mitundu yosiyanasiyana ya zida, ndikupangitsa kuti ikhale yosunthika komanso yogwiritsidwa ntchito kwambiri popanga zida. Popanda ma hobbing giya, zitha kukhala zovuta komanso zowononga nthawi kupanga magiya apamwamba kwambiri omwe amakwaniritsa zofunikira zamafakitale osiyanasiyana. Chifukwa chake, kukwera kwa zida ndikofunikira pakuwonetsetsa kudalirika kwa makina ambiri, kulimba, komanso magwiridwe antchito.