Dab tsi yog iav hobbing thiab nws qhov tseem ceeb hauv kev tsim khoom iav
Gear hobbing yog cov txheej txheem tsim iav uas siv cov tshuab tshwj xeeb thiab cov cuab yeej los txiav cov hniav ntawm cov iav. Piv nrog rau lwm txoj kev tsim cov iav, iav hobbing yog qhov ua tau zoo, meej, thiab raug nqi.
Hauv kev tsim cov iav, qhov tseeb thiab qhov zoo ntawm cov iav yog qhov tseem ceeb. Gear hobbing tuaj yeem tsim cov khoom siv siab, tsis tshua muaj suab nrov, thiab cov iav zoo. Vim hais tias iav hobbing txiav cov iav hniav raws li tus qauv tsim ntawm lub iav, nws tuaj yeem ua kom muaj tseeb dua thiab ruaj khov iav hniav piv rau lwm txoj kev.
Ntawm Jinwang Hardware, peb muaj iav hobbing services thiab muaj peb tus kheej cov iav kev ywj pheej thiab kev tsim khoom rhiav thiab muaj qhov ntsuas kub-tswj iav ntsuas thiab kuaj kuaj. Peb pab neeg muaj ntau tshaj 15 xyoo ntawm kev paub nyob rau hauv iav manufacturing, tshwj xeeb hauv precision iav txiav rau hluav taws xob twj shafts, automotive kis tau tus mob, hydraulic twj tso kua mis zog, Thiab tshaj. Nyem no mus saib peb cov iav hobbing khoom !!!
Gear Hobbing ua haujlwm li cas: Ib qho me ntsis lus Txheej txheem cej luam
Gear hobbing yog siv cov cuab yeej tshwj xeeb txiav, lub iav hob, thiab lub iav hobbing tshuab. Cov txheej txheem iav hobbing pib nrog xaiv cov iav hob thiab workpiece tsim nyog thiab muab lawv tso rau ntawm lub tshuab hobbing. Txiav roj lubricates lub iav hob thiab workpiece kom txo tau kev sib txhuam thiab kub tsim thaum lub sij hawm txiav. Lub iav hob rotates ntawm ib tug ceev ceev thiab pub rau hauv lub workpiece ntawm ib tug predetermined tus nqi, ua ib tug tshiab iav hniav nrog txhua lub kiv puag ncig. Cov txheej txheem txuas ntxiv mus txog thaum tag nrho cov iav hniav raug txiav mus rau qhov xav tau cov duab thiab qhov loj me. Tom qab cov iav hniav raug txiav, lub workpiece raug tshuaj xyuas kom raug thiab zoo. Gear hobbing yog qhov ua tau zoo heev thiab tuaj yeem tsim cov khoom loj ntawm lub zog sai thaum tswj xyuas qhov siab thiab zoo.
Kev Ua Haujlwm ntawm Iav Hobs thiab Cutters hauv Gear Hobbing Txheej Txheem
Gear hobs thiab gear hob cutters ua lub luag haujlwm tseem ceeb hauv kev siv iav hobbing. Iav hobs yog cov cuab yeej tshwj xeeb txiav nrog helical txiav cov npoo sib xws rau cov hniav iav kom txiav. Gear hob cutters yog cov hniav ntawm lub iav hob nws tus kheej.
Lub iav hob yog ntsia rau ntawm lub tshuab hobbing, uas tuav lub workpiece nyob rau hauv qhov chaw thaum lub iav hob tig thiab txiav mus rau hauv lub workpiece los tsim cov iav hniav. Lub iav hob yog tsim los txiav ib tug meej iav hniav profile, thiab nws helical txiav npoo pab kom nws tsim tau ntau yam hniav nrog txhua lub kiv puag ncig.
Lub iav hob cutter yog txiav ntug uas tuaj rau hauv kev sib cuag nrog lub workpiece. Kev siv cov iav hob cutter kom raug rau qhov xav tau cov iav hniav profile yog qhov tseem ceeb, vim tias siv lub tshuab txiav tsis raug tuaj yeem ua rau cov hniav tsis raug lossis tsis zoo. Lub iav hob cutter cov duab thiab qhov ntev yog ua tib zoo tsim los tsim cov iav hniav profile uas xav tau. Lawv feem ntau yog tsim los ntawm high-speed steel los yog carbide los tiv thaiv cov txiav quab yuam thiab tswj lawv cov txiav kom ntev dua.
Qhov zoo ntawm Hobbing rau Precise Iav Txiav Piv rau Lwm Txoj Kev
| Cov lus sib piv ntawm cov iav precision qib hauv ntau lub teb chaws | ||||||||||||
| Standard | Qib ntawm qhov raug | |||||||||||
| ANSI | 4 | 3 | 2 | 1 | ||||||||
| AGMA | 16 | 15 | 14 | 13 | 12 | 11 | 10 | 9 | 8 | 7 | 6 | |
| JIS | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |||
| ISO | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| GB | 3 | 4 | 5 | 6 | 7 | 8 | 9 | |||||
| DIN | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
| BS | A1 | A2 | B | C | D | |||||||
| FN | A | B | C | D | E | |||||||
Cov txiaj ntsig ntawm iav hobbing:
- raug: Gear hobbing yog ib txoj kev txiav iav uas ua tau zoo heev uas ua rau cov iav nrog cov hniav zoo meej thiab qhov sib nrug thiab sib npaug. Qhov no ua rau iav hobbing zoo tagnrho rau cov ntawv thov uas xav tau siab precision thiab repeatability qib.
- efficiency: Gear hobbing yog ib txoj hauv kev nrawm thiab siv tau zoo uas tuaj yeem tsim cov iav nrawm thiab raug. Qhov no ua rau iav hobbing zoo tagnrho rau high-volume manufacturing daim ntaub ntawv.
- versatility: Iav hobbing yog ntau yam iav-txiav txoj kev uas tuaj yeem tsim ntau hom iav thiab ntau thiab tsawg. Qhov no ua rau iav hobbing zoo tagnrho rau ntau daim ntawv thov, los ntawm cov iav me me siv hauv cov watches mus rau cov iav loj siv hauv cov tshuab hnyav.
- Nqi-ua tau zoo: Gear hobbing yog ib txoj kev siv nyiaj siv hluav taws xob zoo uas tuaj yeem tsim cov iav zoo nkauj kuj pheej yig. Qhov no ua rau iav hobbing ib qho kev xaiv txaus nyiam rau cov tuam txhab nrhiav kom sib npaug zoo thiab tus nqi hauv lawv cov txheej txheem tsim khoom.
Lwm txoj hauv kev:
- Iav shaping: Gear shaping yog ib txoj kev txiav iav uas siv cov cuab yeej reciprocating los txiav cov hniav iav. Tsis zoo li iav hobbing, uas siv cov cuab yeej tig tig, iav shaping xav tau lub workpiece yuav tsum tau tuav nyob rau hauv qhov chaw thiab tsiv rov qab. Iav hobbing feem ntau sai dua thiab ua haujlwm zoo dua li cov iav shaping, tab sis iav shaping tej zaum yuav nyiam rau qee hom iav thiab qhov ntau thiab tsawg.
- Iav milling: Gear milling yog ib txoj kev txiav iav uas siv lub tshuab milling los txiav cov hniav iav rau hauv qhov chaw ua haujlwm. Iav milling feem ntau qeeb dua li iav hobbing, thiab cov hniav iav yuav tsum tau ua kom raug dua. Txawm li cas los xij, iav milling tuaj yeem siv los tsim ntau hom iav hom thiab qhov ntau thiab tsawg.
- Iav sib tsoo: Iav sib tsoo yog ib txoj kev txiav iav uas siv lub log sib tsoo kom tshem tawm cov khoom siv thiab ua cov hniav iav. Kev sib tsoo iav feem ntau qeeb dua li iav hobbing, thiab cov iav uas tshwm sim tuaj yeem muaj qhov ua kom zoo dua. Txawm li cas los xij, kev sib tsoo iav feem ntau kim dua li iav hobbing thiab tej zaum yuav tau tshwj tseg rau cov ntawv thov siab.
Kev lag luam siv iav Hobbing thiab hom iav tsim
Gear hobbing yog ib qho kev siv dav dav siv cov txheej txheem tsim khoom siv uas ua haujlwm hauv ntau yam kev lag luam, suav nrog:
- Automotive: Gear hobbing yog siv dav hauv kev lag luam tsheb los tsim cov iav siv hauv kev sib kis, qhov sib txawv, thiab lwm yam khoom siv tsav tsheb.
- Aerospace: Iav hobbing yog siv nyob rau hauv kev lag luam aerospace los tsim cov iav siv nyob rau hauv aircraft cav, tsaws iav, thiab lwm yam.
- Muaj cov tshuab ua khoom lag luam: Gear hobbing yog siv los tsim cov iav siv hauv kev lag luam machinery, xws li twj, compressors, thiab turbines.
- Cov neeg siv khoom: Gear hobbing yog siv los tsim cov iav siv hauv cov khoom siv xws li watches, koob yees duab, thiab cov cuab yeej hluav taws xob.
Hom iav uas tuaj yeem tsim los ntawm iav hobbing:
- Spur zog: Spur iav yog cylindrical iav nrog cov hniav ncaj uas yog sib npaug rau lub axis ntawm kev sib hloov. Spur iav yog hom iav tshaj plaws uas tsim los ntawm iav hobbing.
- Helical zog: Helical gears muaj cov hniav txiav ntawm lub kaum sab xis rau lub axis ntawm kev sib hloov, uas ua rau muaj kev ua haujlwm zoo dua thiab ntsiag to dua li spur zog.
- Bevel zog: Bevel gears muaj cov hniav txiav ntawm lub khob hliav qab es tsis yog lub tog raj kheej, tso cai rau lawv xa lub zog ntawm cov ncej tsis sib luag.
- Cov cab zog: Cov cab iav siv thaum yuav tsum muaj qhov txo qis loj, xws li hauv cov khoom siv ceev ceev. Cov iav iav yog ib hom iav uas muaj lub ntsej muag zoo li lub ntsej muag uas muaj cov iav nrog cov hniav ncaj.
- Internal iav: Internal gears muaj cov hniav nyob rau sab hauv ntawm lub tog raj kheej es tsis yog sab nraud. Cov iav no yog siv rau hauv cov ntawv thov uas lub iav yuav tsum nyob hauv qhov chaw hollow.
Iav hobbing ntawm lub tshuab dhos: txheej txheem, qhov zoo, thiab kev txwv
Lub tshuab dhos tig lub workpiece thaum lub cuab yeej hobbing txiav rau hauv cov khoom los tsim cov iav hniav. Qhov kom zoo dua ntawm kev siv lub tshuab dhos rau iav hobbing yog tias nws tso cai rau kev hloov pauv ntau dua thiab kev hloov kho piv rau lwm lub iav hobbing tshuab. Txawm li cas los xij, iav hobbing ntawm lub tshuab dhos kuj muaj qee qhov kev txwv, xws li cov nqi qis dua thiab qhov yuav tsum tau ua rau cov neeg ua haujlwm txawj ntse.
Cov txheej txheem ntawm iav hobbing ntawm lub tshuab dhos feem ntau suav nrog cov kauj ruam hauv qab no:
- Kev npaj ua haujlwm dawb: Lub workpiece dawb paug yog xaiv thiab npaj raws li cov specifications ntawm lub iav yuav tsum tau ua.
- Mounting lub workpiece: Lub workpiece dawb paug yog mounted ntawm lub tshuab dhos thiab ruaj ntseg.
- Teem lub cuab tam hobbing: Cov cuab yeej hobbing yog xaiv raws li lub iav specifications.
- Pib Teeb: Tus neeg teb xov tooj teeb tsa lub tshuab dhos kom raug ceev thiab pub rau cov cuab yeej hobbing.
- Txiav cov hniav: Cov cuab yeej hobbing yog coj mus rau hauv kev sib cuag nrog lub workpiece dawb paug, thiab cov hniav raug txiav rau hauv cov khoom.
- Xaus: Thaum cov hniav raug txiav, cov iav raug tshuaj xyuas, thiab txhua qhov kev ua tiav tiav yuav tsum ua kom ntseeg tau tias qhov haum thiab ua haujlwm raug.
Zuag qhia tag nrho, iav hobbing ntawm lub tshuab dhos yog ntau yam thiab customizable txheej txheem uas tuaj yeem tsim ntau yam iav. Txawm li cas los xij, nws yuav tsis muaj txiaj ntsig zoo li lwm txoj hauv kev iav-hobbing.
Hom CNC Iav Hobbing Tshuab
CNC iav hobbing tshuab muaj ntau qhov zoo dua li cov iav hobbing tshuab. Ib qho ntawm cov txiaj ntsig tseem ceeb ntawm kev siv CNC iav hobbing tshuab yog tias lawv muab ntau dua precision thiab sib xws hauv cov iav ntau lawm. CNC iav hobbing cov cav tov kuj muaj kev nce automation, uas tuaj yeem txhim kho tus nqi ntau lawm thiab txo qhov xav tau ntawm kev siv zog. Tsis tas li ntawd, CNC iav hobbing tshuab feem ntau muaj cov yam ntxwv siab heev thiab software uas tuaj yeem txhim kho kev ua haujlwm thiab txo qhov yuam kev.
Muaj ntau ntau hom CNC iav hobbing tshuab, txhua tus muaj peev xwm thiab muaj zog.
Nov yog qee qhov ua piv txwv:
- Kab rov tav CNC iav hobbing tshuab: Hom tshuab no 6 tuaj yeem tsim ntau hom iav, suav nrog spur zog, helical iav, thiab cov cab cab. Nws yog feem ntau siv rau cov khoom ntim siab thiab tuaj yeem tsim cov iav nrog cov qib siab ntawm qhov raug.
- Vertical CNC iav hobbing tshuab: Hom tshuab no feem ntau yog siv rau cov iav loj ntau lawm, xws li cov siv hauv cov tshuab hnyav lossis cua turbines. Nws muaj peev xwm ua tau cov iav loj loj nrog rau qib siab ntawm precision.
- 5-axis CNC iav hobbing tshuab: Hom tshuab no tuaj yeem tsim cov iav nyuaj nrog ntau lub axes. Nws yog feem ntau siv rau high-precision thiab kev cai iav ntau lawm.
- CNC iav hobbing tshuab dhos: Hom tshuab no ua ke nrog lub peev xwm ntawm lub tshuab dhos nrog qhov tseeb ntawm CNC iav hobbing. Nws yog feem ntau siv rau kev cai thiab qis-ntim iav ntau lawm.
Recap ntawm lub iav hobbing txheej txheem
Gear hobbing yog cov txheej txheem tsim cov iav uas siv lub iav hob thiab iav hob cutter los tsim cov hniav iav ntawm lub iav dawb. Lub hob thiab cutter tig nyob rau hauv high speeds thaum lub iav dawb paug yog pub rau hauv lub tshuab, tsim kom meej thiab uniform iav hniav.
Ntawm qhov tod tes, nws muaj qib siab ntawm precision thiab sib xws uas nyuaj rau kev ua tiav nrog lwm cov iav txiav. Lub peev xwm los tsim cov iav nrog cov qib siab ntawm qhov raug thiab sib xws yog qhov tseem ceeb hauv ntau qhov kev lag luam, xws li tsheb, aerospace, thiab cov tshuab ua haujlwm. Gear hobbing kuj muaj qhov yooj yim los tsim ntau hom iav, ua rau nws muaj ntau yam thiab siv dav hauv kev tsim khoom. Yog tsis muaj iav hobbing, nws yuav nyuaj dua thiab siv sij hawm los tsim cov iav zoo uas ua tau raws li cov kev cai nruj ntawm ntau yam kev lag luam. Yog li ntawd, iav hobbing yog qhov tseem ceeb hauv kev ua kom muaj ntau lub tshuab ua haujlwm 'kev cia siab, durability, thiab kev ua haujlwm.
